Exposed Concrete
The process of creating exposed aggregate concrete involves the following steps:
1. Preparation: The area where the concrete will be poured is prepared by clearing debris, grading the surface, and ensuring proper drainage.
2. Pouring Concrete: A concrete mix is poured onto the prepared surface and leveled to create a smooth and even base.
3. Applying Aggregates: After the concrete has partially set but is still workable, aggregates such as decorative stones, pebbles, or crushed glass are evenly broadcast onto the surface. These aggregates can vary in size, color, and type to achieve different aesthetic effects.
4. Surface Treatment: Once the aggregates are spread, they are gently pressed into the surface of the concrete using tools like floats or trowels. This helps to expose a portion of the aggregates while ensuring they are securely embedded.
5. Washing and Cleaning: After the concrete has fully cured, the surface layer of cement paste is removed through a process called “washing off” or “exposing.” This is typically done using water and high-pressure sprayers to reveal the aggregates underneath.
6. Sealing: Once the surface is thoroughly cleaned and dried, a sealer is applied to protect the exposed aggregates from staining, moisture penetration, and wear. The sealer also enhances the color and texture of the exposed concrete.
Benefits of Exposed Aggregate Concrete:
• Aesthetic Appeal: Exposed aggregate concrete offers a visually appealing and textured surface that can complement various architectural styles.
• Durability: Like standard concrete, exposed aggregate concrete is durable and can withstand heavy traffic, weather, and UV exposure.
• Slip Resistance: The exposed aggregates provide a naturally textured surface that can be less slippery than smooth concrete, especially when wet.
• Low Maintenance: Exposed aggregate concrete requires minimal maintenance compared to some other decorative options.
• Customization: Various types of aggregates can be used, allowing for creative customization and design possibilities.
Considerations and Drawbacks:
• Complexity: The process of exposing the aggregates requires skill and timing to achieve the desired appearance without damaging the concrete.
• Cost: Exposed aggregate concrete can be more expensive than plain concrete due to the additional materials and labor involved.
• Maintenance: While relatively low-maintenance, occasional resealing may be necessary to maintain the appearance and protect the surface.